Resources | Cable USA, LLC. Custom Designed High Performance Cable
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Resources

Our Capabilities

Extrusion / Jacketing

Diameter from 0.0031″ to over 2.00”

  • High and Low Temperature Thermoplastic Extrusion
  • Silicone (HAV) Extrusion
  • Cellular (Gas-Injected) Extrusion
  • Insulation walls from 0.002”
  • Temperature Range from -100°C to (+)538°C

Twisting and Cabling

Diameter up to 3.00”+

  • High-Speed Twinning
  • Neutralized Bunching
  • Planetary Cabling

Saturation and Fusing

Minimum: #26 – 0.030” O.D.
Maximum: #4/0 – .875” O.D. (fusing) — 3.00” O.D. (l.t. saturation)

  • High Temp Saturation
  • Low Temp Saturation
  • Miniature Fusing
  • Large Fusing

Textile and Metal Braiding

  • Wardwell (16 & 24 carriers)
  • Maypole-type (36 and 48 carriers)
  • Steeger (16 carriers)

Precision Tape Wrapping

Minimum: #32 – .015” O.D.
Maximum: 2.50” O.D.

  • Various Machine Sizes
  • Dual Heads
  • Computer Controlled

Stripe and Print

  • Plasma & Flame Etch capabilities
  • Customized Print Legends
  • Customized Marker Tapes
  • Sequential footage marking

Coil and Retractable Cords

Body Length: 1” – 72”
Tail Length (unlimited)
Tangent or Axial
Cable Diameter: .050” – .625”

  • Four Coiling Stations
  • Two Ovens

Testing and Quality Control

  • In-line fault detection
  • Lump/Neck-down Detection
  • Laser Measurement
  • Hi-Potential Testing
  • Milliohm meter
  • Alloy verification
  • Full electronic test capabilities

Shipping and Receiving

Maximum Reel Size: 84.00″

  • Barrel Packing
  • Reel Lagging
  • Special Barcoding
  • Drop Shipment
  • 3rd Party Billing
  • Discrete Packaging
  • Expedited Transportation

Cable USA Facilities

By its very nature, research and development is a task that is never complete. Today’s accomplishments must yield to tomorrow’s expectations. Technical research leading to advancements in materials and manufacturing methods has marked the success of our R&D experts. We created this resource page to help answer general technical questions.

Cable USA is an integrated facility which houses all engineering, manufacturing, quality control and administrative operations within two adjacent facilities. We are ISO 9001:2015 certified.

We also utilize our innovation technology center and numerous corporate owned laboratories.

Multiple Laboratories

Marmon EWC Innovation Center (16,000 Sq. ft.)

  • Flame Smoke Toxicity Test Chambers
  • Small Scale Compounding & Prototyping
  • Analytical Lab

HV Laboratories (4,000 Sq. ft.)

  • 1600kV Impulse generator
  • 1000kV DC test set
  • 2600 amp current transformer

MV Laboratories (7,000 Sq. ft.)

  • AEIC/ICEA Qualification Lab
  • Forensics Lab
  • Small Scale Compounding & Prototyping

LV Laboratories (5,000 Sq. ft.)

  • UL Certified Laboratory
  • LOCA Chamber

Materials Laboratories

  • Gendon

Data Laboratories